Russell Roof Tiles Invests Over £500,000 in uPVC Manufacturing to Enhance Roofing Systems

Russell Roof Tiles, a prominent UK manufacturer of roof tiles, has committed more than £500,000 to its uPVC accessories manufacturing facility over the last five years. This investment underscores the company’s dedication to providing high-quality, integrated roofing solutions.

Recently, the firm acquired a new British-made Dry Verge tool valued at £85,000, which is expected to boost production capacity and improve product quality. This follows the installation of a 400TN Borche injection moulding machine in the previous year, marking a significant upgrade in their manufacturing capabilities.

Located in Burton-on-Trent, the company’s specialised 28,000 sq ft plastics facility will utilise the new tool to enhance the production of its growing range of roofing accessories, including dry verge systems and fittings that complement their concrete roof tiles. Russell Roof Tiles employs advanced injection moulding technology to produce durable, high-quality plastic components.

In light of these developments, Russell Roof Tiles is urging specifiers to thoroughly evaluate the quality of dry fix systems and accessories. The company emphasises the importance of ensuring these products are compliant, meet performance standards, and provide long-lasting durability.

Unlike generic alternatives, the high-quality uPVC accessories are specifically engineered for individual tile profiles, ensuring a precise fit and improved reliability. The premium materials used offer enhanced UV stability, fire resistance, and durability compared to commonly used alternatives like polypropylene or high-impact polystyrene.

Daniel Hancox, Corporate Sustainability and Development Director at Russell Roof Tiles, stated: “By investing in advanced manufacturing technology, we are ensuring that our accessories and dry fix range meet the highest quality standards, delivering compatibility and long-term performance alongside our tiles.” He added, “It is important that specifiers place as much emphasis on accessories and dry fix systems as they do on the tiles themselves. Key considerations include compliance with BS 8612, which sets the minimum quality and performance requirements for dry-fix roofing products.”

Daniel also highlighted the need to carefully assess the materials used in dry fix systems. He noted that due to its high chlorine content, PVC is inherently self-extinguishing, difficult to ignite, and does not readily support combustion. In contrast, cheaper materials like polypropylene, HIPS, or nylon may not offer the same performance characteristics.

The dedicated plastics facility at Russell Roof Tiles has been operational since 1997, producing a wide array of profile-specific accessories designed to fit seamlessly with the company’s concrete tiles. These products undergo rigorous testing for wind uplift resistance, water ingress, and durability to ensure reliable performance in both new-build and refurbishment projects.

By choosing both tiles and accessories from Russell Roof Tiles, customers can benefit from a fully compatible roofing system, which is supported by the company’s RussSpec 15-year guarantee. This comprehensive approach can also help minimise future maintenance issues and reduce the risk of insurance claims, especially as insurers are increasingly scrutinising roofing failures.

Daniel concluded: “Customers are increasingly recognising that mixing components from multiple suppliers is no longer best practice. Our uPVC accessories are being specified alongside tiles more frequently because they are engineered to work together. Combining incompatible products can compromise performance, create installation challenges, and potentially invalidate warranties.” Russell Roof Tiles continues to be a national supplier of roof tiles and accessories, focusing on high-quality products that emphasise durability, sustainability, and compliance with modern building standards.